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Description

Detailed Overview

The WeldCheck 3  is ideal and adaptable across an extremely wide variety of eddy current inspection tasks due to its superior performance;  including weld inspection, surface defect detection and low frequency inspection of non-ferrous material.

Equipped for all environments

The WeldCheck 3 has been built to perform in some of the harshest working conditions in the NDT industry, including the rope access environment being lifted and lowered on ropes, knocked and dropped. With a rear foot stand and four harness attachment points, the WeldCheck 3 is adaptable to be used in various environments from the desktop, in the office, to the rigours of the job site.  New over-moulded rubberised corners deliver enhanced impact protection and improved overall ruggedness. Internally the design is optimised to resist moist, tropical or salt-laden atmospheres, designed to meet IP64, performing reliably across inhospitable environments.

Toughened daylight visible, large colour screen

Being able to see the instrument screen clearly throughout all types of weather and light conditions is a top priority.  The WeldCheck 3 has a fully daylight readable 14.5cm LCD Colour Screen of 640 x 480 pixels ensuring the operator has crisp presentation no matter what the working conditions are. The screen is further enhanced with a 2mm thick anti-reflective polycarbonate protector sheet which has excellent impact strength and added UV protection thanks to an anti-glare coating.  The operator has the choice of configuring their own colour schemes and display types, further optimising viewing ability according to environmental conditions.

Extraordinary battery life

With more than 7 hours battery life, running with a 100kHz Weld Probe and maximum back-lighting, the WeldCheck 3 is an obvious choice when faced with a long day of Eddy Current NDT.


Industries

  • Aerospace
  • Power Generation
  • Oil & Gas
  • Transport
  • Metals Processing
  • Flaw Detection
  • Thread Inspection
  • Materials Sorting
  • Hole Inspection
  • Weld Inspection

 

Advantages

  • Lightweight, ergonomic, rugged portable design, weighing just 1.15kg (2.54lbs)
  • Thumbwheel option for rapid menu navigation.
  • Designed to meet the requirements on EN1711 & ISO 17643 “Eddy Current Examination of Welds by Complex Phase Analysis”
  • Advanced features including Loop, Guides & Automatic Lift-Off Gain Correction.
  • Toughened, anti-glare, large, crisp, daylight readable display, 145mm (5.7”).
  • Designed to meet IP64, IP68 rated connectors.
  • Over 7 hours battery life, fast 2.5 hrs charging time.
  • 3 year standard warranty
  • Optional EThercover extending warranty to 6 years.

Features

  • Industry standard probe connectors
    • All of the probe connections on the WeldCheck 3 are IP68 rated which further enhances the adaptability of this flaw detectors across industrial sectors.  The WeldCheck 3’s connector panel is fitted across the top of the unit, making it ideal for rope access inspection and moving around on-site, working at height or with harnesses.
    • Probe socket LEMO 12-Way 2B (IP68): Absolute, Bridge, Reflection and Conductivity.
    • Probe socket LEMO Coax OO (IP68): Absolute.
  • Intuitive Software Menu and Icons.
    • The WeldCheck 3 menu system is simple and fast to navigate, with the ability to set up selectable soft key menu items to the sidebar as familiar icons for rapid function access and a quick “setting” menu for easy set-up, review and adjustment.
    • With four operator-selectable soft keys and a fifth slot for the last menu function used, technicians can quickly customise the system with their preferences.
  • Innovative Loop Feature
    • Loop is a convenient way of capturing a short live repetitive signal and then optimizing the instrument settings through real time adjustments of the Phase, Gain, Balance, Filters and Display Configuration in order to simplify the task of optimising the parameters. The Loop function is excellent for calibration set up especially for setting a Dual Frequency mix.
  • “Editable Settings”
    • The Editable settings interface enables to operator to access and changes all the inspection settings via one screen. Working within this “screen” with the thumbwheel model option means changes can be made to the inspection set up very quickly.
  • Guides Feature
    • “Guides” allows the user to display a slide show that can be created easily with commonly used desktop software. The benefit of this feature is that instructions, tutorials and procedures for an inspection can be added to the WeldCheck3 very quickly and the NDT inspector can easily switch between the inspection itself and the “Guides” while performing a live test.
  • Automatic Lift Off Gain Compensation
    • The Lift Off Gain (LOGC) is a feature that automatically compensates the gain of the defect channel according to the paint thickness thus ensuring that a defect signal will appear the same height irrespective of the paint thickness

Technical Specifications

Probe
Connectors 12-Way Lemo 2B (IP68) for Absolute, Bridge & Reflection and Connection Lemo 0B (IP68) for single element absolute probes. Simultaneous probe operation possible using both connectors.
Frequency
Single 10Hz to 20MHz with variable resolution.
Dual 10Hz to 20MHz.
Gain
Overall 18dB to 108dB in 0.1 and 6dB steps (maximum 104dB) + Mix Gain (+18dB to +18dB on Output).
Input 0dB or 12dB.
Drive 0.5V to 10V in 1dB steps (0dB reference 1mV into 50 ohm).
Max X/Y Ratio ±100.0dB.
Phase 0.0° to 359.9° in 0.1° steps.
Auto Phase Allows automatic phase angle setting to a pre-set value.
Filters
Normal High Pass DC to AC filter Low Pass Filter adjustable in 11 steps. Pulse variable adaptive balance drift compensation ±0.01 to ±5Hz (6 steps).
Normal Low Pass Variable filter set to lowest test frequency, whichever is lower, in 11 steps.
Balance
Manual 14 internal balance loads (2.2µH, 5.0µH, 6.0µH, 6.5µH, 7.0µH, 8.7µH, 9.8µH, 12µH, 15µH, 18µH, 22µH, 30µH, 47µH, 82µH).
Automatic Optimised balance load for probe impedance.
Alarms
Box & Sector Both Alarm types fully configurable (Freeze, Tone or Visual).
Outputs Open Collector Transistor (36V dc at 10mA max) via 12-Way Lemo.
Display
Type 145mm (5.7”) LCD colour daylight readable.
Viewable Area 115.2mm (H) × 86.4mm (V).
Resolution 640 × 480 pixels.
Colour Schemes User configurable (Dark, Bright, Black & White).
Configurable Screen Full, Single, Dual Spot or Dual Pane with variable size & function (e.g., XY, Timebase, Waterfall, Meter).
Display Modes Full Screen, Single, Dual Spot or Dual Pane. Spot, Time Base (0.1–200 seconds & 1–200 sweeps up to 50 seconds), Waterfall, Meter & Mixed with adjustable grid.
Graticules None, Grid (4 sizes: 5, 10, 15, 20% FSH), Polar (4 sizes: 5, 10, 15, 20% FSH).
Offset Spot position Y = -50 to +50, X = -65 to +65%.
Digital Spot Display in X, Y or RQ.
Data Storage
Setup Storage microSD up to 32GB, holds over 10,000 settings.
Stored Screen Shots microSD up to 32GB, holds over 10,000 images.
Stored Reports Comprehensive Record, Replay & Storage.
Record Replay Real-time recording of trace data & replay on instrument or desktop PC (up to 164 seconds).
Connectivity
PC Connectivity USB (Full PC remote control plus Real Time data).
Digital Volt Free Alarm On Lemo 12-Way Open Collector Transistor (36V dc at 10mA max).
Outputs VGA full 15-way VGA output.
Languages
Supported English, French, Spanish, Italian, Portuguese, Russian, Japanese, Chinese, Turkish, Czech, Norwegian.
Verification Level
System Verification Automatic & manual verification in accordance with EN ISO 15548-1:2013.
Power
Battery Internal 7.2V nominal @ 3100mAh = 22.32Wh.
Battery Time Over 7 hours with full backlight (90% backlight).
Charging Time 2.5 hours (fast charge), simultaneous use & operation.
External Power 100–240V 50–60Hz 30W adapter.
Connector Lemo (locking, half-moon insert).
Physical
Weight 1.15kg (2.54lb).
Size (W x H x D) 222.2mm × 152.2mm × 47.4mm (8.75” × 6.0” × 1.87”).
Material Main body: PC+ABS blend with elastomer bumpers (TPE). Front panel: Polycarbonate (PC) & Acrylonitrile Butadiene Styrene (ABS). Over mould: Thermoplastic Elastomer (TPE).
Operating Temp -20°C to +60°C (-4°F to +140°F).
Storage Temp Up to 12 months -20°C to +35°C (Nominal +20°C).
IP Rating Designed to meet IP64 requirements.

 


Compatibility

  • Dedicated eddy current unit optimized for weld inspection (surface and near-surface cracks) in ferrous and non-ferrous welds.
  • Works with pencil probes and twin-coil absolute probes for weld toe inspection.
  • Compatible with a wide array of differential, absolute, and reflection probes for general purpose EC tasks.

What’s In The Box?

Standard Kit
WeldCheck 3 Kit (Keypad Option) : KIWEL300
Part Number Item
IWEL300 Instrument, WeldCheck 3, Dual Frequency (10Hz–20MHz), Portable Flaw Detector, Software & Manual on USB Stick
AWEL009 Accessory, WeldCheck 3 – Lemo Type, Power Adapter + Input Plugs (UK, EU, US & Australia)
AWEL003 Accessory, Adjustable Shoulder Strap, Padded with Quick-Release
AC006 Accessory, Instrument Soft Carry Case
A090 USB Cable, A to MIN B, 1 metre
41242 Quick Reference Card (A5) – WeldCheck 3
ALLCX-M02-015A Accessory, Lead, Lemo 00 to Microdot, 1.5m (Absolute)
ALL12-L04-015B Accessory, Lead, Lemo 12-Way – Lemo 4-Way (Bridge)
A439 Split Rings – ID 25.00, Thickness 3mm, (SKU:NPS25)
WeldCheck 3 Kit (Thumbwheel Option) : KIWEL300TW
Part Number Item
IWEL300TW Instrument, WeldCheck 3, Thumbwheel, Dual Frequency (10Hz–20MHz), Portable Flaw Detector, Software & Manual on USB Stick
AWEL009 Accessory, WeldCheck 3, Lemo Type. Power Adapter & Input Plugs (UK, EU, US & Australia)
AWEL003 Accessory, Adjustable Shoulder Strap, Padded with Quick-Release
AC006 Accessory, Instrument Soft Carry Case
A090 USB Cable, A to MIN B, 1 metre
41242 Quick Reference Card (A5) – WeldCheck 3
ALLCX-M02-015A Accessory, Lead, Lemo 00 to Microdot, 1.5m (Absolute)
ALL12-L04-015B Accessory, Lead, Lemo 12-Way – Lemo 4-Way (Bridge)
A439 Split Rings – ID 25.00, Thickness 3mm, (SKU:NPS25)
Accessories
Part Number Item
AAER005 Hard Transit Case
AWEL010 Protective Splash Case (keypad only version)
AWEL011 Protective Splash Case (thumbwheel only version)
AWEL006 External 8 x AA battery holder
ALL12-L04-015R Accessory, Lead, Lemo 12-Way – Lemo 4-Way (Reflection Probes)
ALL12-L04-015B Accessory, Lead, Lemo 12-Way – Lemo 4-Way (Bridge Probes)
ALLCX-M02-015A Accessory, Lead, Lemo 00 to Microdot, 1.5m
ALLCX-B02-15A Accessory, Lead, Lemo 00 to BNC, 1.5m
Standard EC Weld Probe Package (KAWEL001)
Our standard Weld Inspection Package can be used across our range Eddy Current Flaw Detectors and those of our competitors. Designed and manufactured in the UK, our Weld Probes are of high quality build, with fast delivery times.
Part Number Item
PWM100S000 Probe, Weld, Medium, Dia 16.00, 100kHz, Straight, Disconnect
PUB100K Unshielded, Broad Band (paint), 100k (35kHz–250kHz), BNC
ATBW Accessory, Test Block, Weld Probe, Ferrous (Steel EN1A) & 4 x 0.5mm Shims, 0.5, 1.0, 2.0mm slots
ALL12-L04-015B Lead, Lemo 12-Way – Lemo 4-Way, 1.5m (Bridge)
ALLCX-M02-015A Accessory, Lead, Lemo 00 to Microdot, 1.5m (Absolute)
AW003 Accessory, Butterfly PTFE Tape (Pack 30)
AW002 Probe Carry Bag

Also Known As

Weld ET Tester, Surface Crack Scanner, Dual-Frequency Weld Inspector, MT Replacement

**Errors and omissions excepted (E&OE)

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Need Assistance? Contact Us.


Phone: +27 16 423 7731
Visit Us:
Vision 21 Industrial Park, Steel Road,
Peacehaven, Vereeniging, South Africa, 1939

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