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The WeldCheck 3 is a dual-frequency eddy current flaw detector, with conductivity, which means that the instrument can be used for dual and single frequency applications. With improved physical and ergonomic design the WeldCheck 3 brings ETher NDE’s WeldCheck series right up-to-date. Based on in-field operator feedback and embracing the use of new case materials, the WeldCheck 3 delivers the end user enhanced ruggedness, a toughened screen, improved connector access and performance, combined optional features such as an encoder wheel. Supplier: Ether NDE Ltd.
The WeldCheck 3 is ideal and adaptable across an extremely wide variety of eddy current inspection tasks due to its superior performance; including weld inspection, surface defect detection and low frequency inspection of non-ferrous material.
Equipped for all environments
The WeldCheck 3 has been built to perform in some of the harshest working conditions in the NDT industry, including the rope access environment being lifted and lowered on ropes, knocked and dropped. With a rear foot stand and four harness attachment points, the WeldCheck 3 is adaptable to be used in various environments from the desktop, in the office, to the rigours of the job site. New over-moulded rubberised corners deliver enhanced impact protection and improved overall ruggedness. Internally the design is optimised to resist moist, tropical or salt-laden atmospheres, designed to meet IP64, performing reliably across inhospitable environments.
Toughened daylight visible, large colour screen
Being able to see the instrument screen clearly throughout all types of weather and light conditions is a top priority. The WeldCheck 3 has a fully daylight readable 14.5cm LCD Colour Screen of 640 x 480 pixels ensuring the operator has crisp presentation no matter what the working conditions are. The screen is further enhanced with a 2mm thick anti-reflective polycarbonate protector sheet which has excellent impact strength and added UV protection thanks to an anti-glare coating. The operator has the choice of configuring their own colour schemes and display types, further optimising viewing ability according to environmental conditions.
Extraordinary battery life
With more than 7 hours battery life, running with a 100kHz Weld Probe and maximum back-lighting, the WeldCheck 3 is an obvious choice when faced with a long day of Eddy Current NDT.
| Probe | |
|---|---|
| Connectors | 12-Way Lemo 2B (IP68) for Absolute, Bridge & Reflection and Connection Lemo 0B (IP68) for single element absolute probes. Simultaneous probe operation possible using both connectors. |
| Frequency | |
| Single | 10Hz to 20MHz with variable resolution. |
| Dual | 10Hz to 20MHz. |
| Gain | |
| Overall | 18dB to 108dB in 0.1 and 6dB steps (maximum 104dB) + Mix Gain (+18dB to +18dB on Output). |
| Input | 0dB or 12dB. |
| Drive | 0.5V to 10V in 1dB steps (0dB reference 1mV into 50 ohm). |
| Max X/Y Ratio | ±100.0dB. |
| Phase | 0.0° to 359.9° in 0.1° steps. |
| Auto Phase | Allows automatic phase angle setting to a pre-set value. |
| Filters | |
| Normal High Pass | DC to AC filter Low Pass Filter adjustable in 11 steps. Pulse variable adaptive balance drift compensation ±0.01 to ±5Hz (6 steps). |
| Normal Low Pass | Variable filter set to lowest test frequency, whichever is lower, in 11 steps. |
| Balance | |
| Manual | 14 internal balance loads (2.2µH, 5.0µH, 6.0µH, 6.5µH, 7.0µH, 8.7µH, 9.8µH, 12µH, 15µH, 18µH, 22µH, 30µH, 47µH, 82µH). |
| Automatic | Optimised balance load for probe impedance. |
| Alarms | |
| Box & Sector | Both Alarm types fully configurable (Freeze, Tone or Visual). |
| Outputs | Open Collector Transistor (36V dc at 10mA max) via 12-Way Lemo. |
| Display | |
| Type | 145mm (5.7”) LCD colour daylight readable. |
| Viewable Area | 115.2mm (H) × 86.4mm (V). |
| Resolution | 640 × 480 pixels. |
| Colour Schemes | User configurable (Dark, Bright, Black & White). |
| Configurable Screen | Full, Single, Dual Spot or Dual Pane with variable size & function (e.g., XY, Timebase, Waterfall, Meter). |
| Display Modes | Full Screen, Single, Dual Spot or Dual Pane. Spot, Time Base (0.1–200 seconds & 1–200 sweeps up to 50 seconds), Waterfall, Meter & Mixed with adjustable grid. |
| Graticules | None, Grid (4 sizes: 5, 10, 15, 20% FSH), Polar (4 sizes: 5, 10, 15, 20% FSH). |
| Offset | Spot position Y = -50 to +50, X = -65 to +65%. |
| Digital Spot | Display in X, Y or RQ. |
| Data Storage | |
| Setup Storage | microSD up to 32GB, holds over 10,000 settings. |
| Stored Screen Shots | microSD up to 32GB, holds over 10,000 images. |
| Stored Reports | Comprehensive Record, Replay & Storage. |
| Record Replay | Real-time recording of trace data & replay on instrument or desktop PC (up to 164 seconds). |
| Connectivity | |
| PC Connectivity | USB (Full PC remote control plus Real Time data). |
| Digital Volt Free Alarm | On Lemo 12-Way Open Collector Transistor (36V dc at 10mA max). |
| Outputs | VGA full 15-way VGA output. |
| Languages | |
| Supported | English, French, Spanish, Italian, Portuguese, Russian, Japanese, Chinese, Turkish, Czech, Norwegian. |
| Verification Level | |
| System Verification | Automatic & manual verification in accordance with EN ISO 15548-1:2013. |
| Power | |
| Battery | Internal 7.2V nominal @ 3100mAh = 22.32Wh. |
| Battery Time | Over 7 hours with full backlight (90% backlight). |
| Charging Time | 2.5 hours (fast charge), simultaneous use & operation. |
| External Power | 100–240V 50–60Hz 30W adapter. |
| Connector | Lemo (locking, half-moon insert). |
| Physical | |
| Weight | 1.15kg (2.54lb). |
| Size (W x H x D) | 222.2mm × 152.2mm × 47.4mm (8.75” × 6.0” × 1.87”). |
| Material | Main body: PC+ABS blend with elastomer bumpers (TPE). Front panel: Polycarbonate (PC) & Acrylonitrile Butadiene Styrene (ABS). Over mould: Thermoplastic Elastomer (TPE). |
| Operating Temp | -20°C to +60°C (-4°F to +140°F). |
| Storage Temp | Up to 12 months -20°C to +35°C (Nominal +20°C). |
| IP Rating | Designed to meet IP64 requirements. |
| Standard Kit | |
|---|---|
| WeldCheck 3 Kit (Keypad Option) : KIWEL300 | |
| Part Number | Item |
| IWEL300 | Instrument, WeldCheck 3, Dual Frequency (10Hz–20MHz), Portable Flaw Detector, Software & Manual on USB Stick |
| AWEL009 | Accessory, WeldCheck 3 – Lemo Type, Power Adapter + Input Plugs (UK, EU, US & Australia) |
| AWEL003 | Accessory, Adjustable Shoulder Strap, Padded with Quick-Release |
| AC006 | Accessory, Instrument Soft Carry Case |
| A090 | USB Cable, A to MIN B, 1 metre |
| 41242 | Quick Reference Card (A5) – WeldCheck 3 |
| ALLCX-M02-015A | Accessory, Lead, Lemo 00 to Microdot, 1.5m (Absolute) |
| ALL12-L04-015B | Accessory, Lead, Lemo 12-Way – Lemo 4-Way (Bridge) |
| A439 | Split Rings – ID 25.00, Thickness 3mm, (SKU:NPS25) |
| WeldCheck 3 Kit (Thumbwheel Option) : KIWEL300TW | |
| Part Number | Item |
| IWEL300TW | Instrument, WeldCheck 3, Thumbwheel, Dual Frequency (10Hz–20MHz), Portable Flaw Detector, Software & Manual on USB Stick |
| AWEL009 | Accessory, WeldCheck 3, Lemo Type. Power Adapter & Input Plugs (UK, EU, US & Australia) |
| AWEL003 | Accessory, Adjustable Shoulder Strap, Padded with Quick-Release |
| AC006 | Accessory, Instrument Soft Carry Case |
| A090 | USB Cable, A to MIN B, 1 metre |
| 41242 | Quick Reference Card (A5) – WeldCheck 3 |
| ALLCX-M02-015A | Accessory, Lead, Lemo 00 to Microdot, 1.5m (Absolute) |
| ALL12-L04-015B | Accessory, Lead, Lemo 12-Way – Lemo 4-Way (Bridge) |
| A439 | Split Rings – ID 25.00, Thickness 3mm, (SKU:NPS25) |
| Accessories | |
| Part Number | Item |
| AAER005 | Hard Transit Case |
| AWEL010 | Protective Splash Case (keypad only version) |
| AWEL011 | Protective Splash Case (thumbwheel only version) |
| AWEL006 | External 8 x AA battery holder |
| ALL12-L04-015R | Accessory, Lead, Lemo 12-Way – Lemo 4-Way (Reflection Probes) |
| ALL12-L04-015B | Accessory, Lead, Lemo 12-Way – Lemo 4-Way (Bridge Probes) |
| ALLCX-M02-015A | Accessory, Lead, Lemo 00 to Microdot, 1.5m |
| ALLCX-B02-15A | Accessory, Lead, Lemo 00 to BNC, 1.5m |
| Standard EC Weld Probe Package (KAWEL001) | |
| Our standard Weld Inspection Package can be used across our range Eddy Current Flaw Detectors and those of our competitors. Designed and manufactured in the UK, our Weld Probes are of high quality build, with fast delivery times. | |
| Part Number | Item |
| PWM100S000 | Probe, Weld, Medium, Dia 16.00, 100kHz, Straight, Disconnect |
| PUB100K | Unshielded, Broad Band (paint), 100k (35kHz–250kHz), BNC |
| ATBW | Accessory, Test Block, Weld Probe, Ferrous (Steel EN1A) & 4 x 0.5mm Shims, 0.5, 1.0, 2.0mm slots |
| ALL12-L04-015B | Lead, Lemo 12-Way – Lemo 4-Way, 1.5m (Bridge) |
| ALLCX-M02-015A | Accessory, Lead, Lemo 00 to Microdot, 1.5m (Absolute) |
| AW003 | Accessory, Butterfly PTFE Tape (Pack 30) |
| AW002 | Probe Carry Bag |
Weld ET Tester, Surface Crack Scanner, Dual-Frequency Weld Inspector, MT Replacement
**Errors and omissions excepted (E&OE)
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