Flexible Ceramic Pad (FCP) heating elements suitable for temperatures up to 1050C. Features a nickel-chromium core for flexible, high-heat applications. Standard voltage ratings are 30V, 60V, and 80V. Supplier: Incertech
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The Flexible Ceramic Pad (FCP) Heating Element is a versatile and robust heating solution for industrial heat treatment. Manufactured from high alumina ceramic beads with a serpentined nickel-chromium flexible core wire, the pad is designed to conform to the contours of large, complex workpieces. FCP heaters are essential for achieving temperatures up to 1050C in preheating and Post Weld Heat Treatment (PWHT) processes (Supplier: Incertech).
FCP elements are the workhorse of industrial heat treatment, providing uniform heat to curved or irregular surfaces like pipes, pressure vessels, and fabricated joints. The flexibility allows for easy wrapping, and the high alumina ceramic provides excellent electrical insulation and thermal efficiency. Proper operation requires minimizing secondary cable lengths and maintaining a clean metal surface free of contaminants (grease, paint, oil, etc.).
Applying uniform heat for preheating and Post Weld Heat Treatment (PWHT) of piping, pressure vessels, and complex fabricated components in welding and heavy engineering.
| Characteristic | Details |
|---|---|
| Max Temp | Up to 1050C |
| Core Wire | Nickel-Chromium (NiCr) |
| Insulation | High Alumina Ceramic Beads |
| Standard Voltages | 30V, 48V, 60V, 80V |
| Approx. Current (60V/80V) | 45 Amps |
Designed for use with standard low-voltage heat treatment transformers and power consoles, often supplied with specialized heating element camlock connectors.
1 x Flexible Ceramic Pad Heating Element (FCP).
FCP Heater, Ceramic Mat Heater, Pad Element, PWHT Element, Flexible Heater.
The required voltage (30V, 48V, 60V, or 80V) depends entirely on your heat treatment console or transformer output. Always match the element voltage to the power source.
Yes, FCP heaters are highly durable and are designed for multiple uses, provided they are not physically damaged, and the internal core wire remains intact after each thermal cycle.
Contaminants like grease, paint, or oil can create localized hotspots, cause uneven heating, and potentially damage the heating element or the workpiece surface, leading to a failed heat treatment.
**Errors and omissions excepted (E&OE)
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Flexible Ceramic Pad (FCP) heating elements suitable for temperatures up to 1050C. Features a nickel-chromium core for flexible, high-heat applications. Standard voltage ratings are 30V, 60V, and 80V. Supplier: Incertech