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Snell’s Law Calculator

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Snell's Law Refraction Calculator

Snell's Law Calculator ?

Primary Dimensions & Materials

MHz

Angles

°
°
°
Incident L
Refracted L
Refracted S
Normal
REFRACTED L (MAT 2) --
REFRACTED S (MAT 2) --
1ST CRITICAL (L→90°) --
2ND CRITICAL (S→90°) --
ACTIVE REGIME
L & S refract
WAVELENGTH (λ L1) -- mm
WAVELENGTHS (λ L2 / S2) -- mm

Understanding Snell's Law in Ultrasonic Testing

When an ultrasonic wave passes from one material into another at an angle, its speed changes. This change in velocity causes the sound beam to bend, or refract, according to Snell's Law.

In angle beam ultrasonic testing, a longitudinal wave generated inside the probe wedge enters the test material and changes direction as it crosses the interface. Depending on the materials and the incident angle, part of the energy continues as a longitudinal wave while another portion converts into a shear wave. This process is known as mode conversion and forms the basis of most angle beam inspections.

What Is Mode Conversion?

Mode conversion occurs whenever an ultrasonic wave crosses the boundary between two different materials at an angle. As the wave enters the test material, its energy is divided into different wave types:

  • A refracted longitudinal wave
  • A refracted shear wave
  • Small reflected wave components

For most weld inspections, the refracted shear wave is the wave of interest because it provides excellent sensitivity to common weld discontinuities.

Critical Angles & Snell's Law

Critical Angles

Two important angles determine how ultrasonic waves behave as they enter the test material.

First Critical Angle: The first critical angle is reached when the refracted longitudinal wave travels along the material surface at 90°. Beyond this point, the longitudinal wave no longer propagates into the material, leaving the shear wave as the dominant inspection beam.

Second Critical Angle: The second critical angle occurs when the refracted shear wave also reaches 90°. Beyond this angle, neither refracted longitudinal nor refracted shear waves enter the material, making conventional angle beam inspection impractical.

Snell's Law Formula

The relationship between the incident and refracted angles is defined by Snell's Law:

sin θ₁ / V₁ = sin θ₂ / V₂
  • θ₁ = Incident angle in Material One
  • θ₂ = Refracted angle in Material Two
  • V₁ = Sound velocity in Material One
  • V₂ = Sound velocity in Material Two

Materials & Properties

Typical Wedge Materials

Wedge Material Typical Longitudinal Velocity
Acrylic (Perspex)Approximately 2,730 m/s
RexoliteApproximately 2,330 m/s
PolystyreneApproximately 2,350 m/s

These materials are selected because their sound velocities allow the desired refracted shear wave angles to be produced in steel.

Common Test Materials

Material Longitudinal Velocity Shear Velocity
Carbon Steel~ 5,900 m/s~ 3,230 m/s
Stainless Steel~ 5,700 m/s~ 3,100 m/s
Aluminium~ 6,320 m/s~ 3,130 m/s
Titanium~ 6,100 m/s~ 3,100 m/s

Material properties directly influence the refracted beam angle and must be considered when selecting wedges and probes.

Practical Applications & Good Practice

Why These Angles Matter

The region between the first and second critical angles is where most angle beam ultrasonic inspections are performed. Operating within this range provides:

  • Efficient shear wave generation
  • Improved weld inspection capability
  • Reduced unwanted longitudinal wave interference
  • Better defect detection in welded joints

This is why common probe angles such as 45°, 60°, and 70° are designed to operate within this shear wave region for steel inspections.

Practical Applications

Snell's Law is fundamental to many ultrasonic inspection techniques, including:

  • Weld inspection
  • Pressure vessel examinations
  • Pipeline inspections
  • Structural steel testing
  • Forging inspections
  • Aerospace component inspections
  • Rail inspections

Good Practice

Accurate angle beam inspections depend on selecting the correct wedge, probe frequency, refracted angle and material properties. While Snell's Law predicts beam behaviour mathematically, inspection performance should always be verified through calibration using approved reference blocks and in accordance with applicable standards and procedures.

Disclaimer: This calculator is intended as an educational and engineering reference tool. Results are theoretical and should always be verified using calibrated equipment, approved reference standards, and your organisation's inspection procedures before performing safety critical examinations.