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Description

Detailed Overview

  • Lightweight and Durable: Designed for portability without sacrificing toughness, ACE is the ideal solution for on-site, single-operator inspections.
  • ACFMT Technology: Based on eddy current principles, ACE induces small, uniform currents within the test material surface. It measures changes in these currents to detect and characterize surface-breaking defects, measuring the length and depth accurately.
  • Comprehensive Reporting Software: ACE’s powerful software allows users to generate detailed inspection reports, including defect sizes, locations, and scan data. All scan data is stored for audit tracking, and the software supports in-depth investigations and customized report generation.

Innovative

The ACE system includes a wide range of ACFMT probes, both standard and bespoke, designed for smooth repeatable inspections. Each probe is engineered with integrated “Start/Pause,” “Stop,” and “Change Direction” buttons, making them ideal for one-person operation. Key probe options include:

  • Standard Weld Probes: Ideal for topside weld inspections, these probes feature large drive coils that are perfect for sizing deep defects. They are also suitable for general component inspections wherever access allows.
  • Pencil Probes: For areas where the larger weld probe geometry doesn’t fit, the pencil probes are available in straight or right-angled nose configurations. These are perfect for accessing tight or challenging inspection areas and feature smaller drive inducers for improved performance, especially around plate edges.

Whether you need to inspect Ferritic or Austenitic welds, the ACE system supports 5 kHz probes for Ferritic Welds and 50 kHz probes for Austenitic welds, ensuring precise results across a wide range of materials

Advanced Software for Seamless Inspections

ACE’s inspection software has been optimized to work alongside the hardware, making inspections simpler, faster, and more efficient:

  • Real-Time Feedback: Probes provide live scanning status and configuration details, so you can monitor your inspection every step of the way.
  • Audit Tracking & Data Storage: All scan data is stored for full audit tracking, ensuring that every inspection is thoroughly documented and easily accessible for later review.
  • Custom Reports: The accompanying desktop software enables in-depth analysis of scan data and the creation of bespoke, client-specific reports, complete with defect sizes, locations, and detailed inspection data.

Effortless Reporting

Creating inspection reports is simple with ACE. With just a few key presses, you can quickly generate a report from any dataset. The final report includes:

  • Location information
  • Relevant data traces
  • Defect sizes
  • Notes entered during the inspection

Reports are available in both PDF and DOCX formats and include details on the probe and instrument used, as well as an inspector “sign-off” for verification.


Top Features & Benefits

  •  Quickly generate a report from any dataset which will include Defect Sizes and Location information, relevant data traces and inspection notes.
  • Accompanying desktop software supports the operator and client further, with analytical functions to investigate scan data and create bespoke client/job focussed reports.
  • ACE has been designed to meet the requirements of ASTM Standard Practice for Examination of Welds using the Alternating Current Field Measurement Technique (E2261-03), latest revision: E2261-17

Advantages

  • Lightweight, 1.4kg, ergonomic, rugged portable design – ideal for a single operator.
  • Two probes are included in the standard kit, one weld and one pencil probe.
  • Large 7″ High-Contrast LCD weatherproof screen display ensures clear visibility in all lighting conditions, perfect for outdoor inspections in any weather.
  • Long Battery Life: Extended battery performance supports 10 hours plus of operation in the field.
  • No software licence fees.
  • Standard 2 year warranty included.
  • Optional EtherCover extending warrany to 5 years.

Industry Solutions

  • Rope Access Inspections
  • Weld Inspections
  • Refinery Piping & Vessels
  • Painted & Coated Structures
  • Pipeline Welds
  • Bridges & Infrastructure
  • Offshore/Onshore Topside Structures

Technical Specifications

ACFMT Specification
Probe Connector 10-Way LEMO 2B
Frequency 5kHz (Ferritic Welds) & 50kHz (Austenitic Welds)
Display/Screen 7″, 800 x 480 pixels, WVGA, 24 bit RGB colour. Touchscreen functionality available.
Removable Storage Data 32GB micro SD
Outputs PC Connectivity: USB (Full PC remote control plus Real Time data)
VGA: 15-Way VGA output
Languages English
Power On Self-Test A “self-test” on start-up is performed of external ram, accelerometer, Micro SD card, LCD screen buffer.
Power Batteries: Internal Lithium-ion Rechargeable, 7.2V nominal @64Ah = 46.08 watt.hr
Running Time: 10 hours plus
Charge Time: 5hrs. (Simultaneous charge and operation)
External: 100-240V 50-60Hz 30Watts
Connector: Lemo OS Hermaphroditic keying, half-moon insert (IP68)
Weight: 1.4kg (3.0 lb)
Physical Size (w x h x d): 282 x 171 x 66 mm (11.1 x 6.7 x 0.26 in)
Material: ABS / Rubber Polyurethanes
Operating Temp.: -20 to +60°C (-4 to 140°F)
Storage Temp.: Up to 12 months -20 to +35°C (-4 to 95°F)
IP Rating Designed to meet the requirements of IP64
Harness Points 4 rugged corner harness points
Compliance ASME, EN61010-1, CE

 


What’s In The Box?

Standard Kit

Part Number Item
IACF001 Instrument, ACE ACFMT Portable Flaw Detector, Software & Manual on USB Stick
ALL10-L10-05-ACF Accessory, Lead, Lemo 10-Way to Lemo 10-Way, 5m ACE, ACFMT, Top Side
AWEL009 Accessory, Lemo Type, Power Adapter + Input Plugs (UK, EU, US & AUS)
AWEL003 Accessory, Adjustable Shoulder Strap, with quick-release clips
A090 USB Cable, A to MIN B, 1m (RoSH Compliant)
41339 Quick Reference Card (A5 Double Sided) – ACE, ACFMT
A439 Split rings-Nickel Plated Steel Split Ring ID 25.00, Thickness 3mm, (SKU:NPs25)
ATBACFWCS Accessory, Test Block, ACE, ACFMT, Weld Reference Standard 1 – ASTM E2261-17- c/s, Elliptical Slots, Two elliptical slots placed in the weld toe with dimensions: A = 50mm x 5mm, B = 20mm x 2mm, Carbon Steel
PACF05PTI Probe, ACE, ACFMT 5kHz (Ferritic), Pencil, Topside, 90 deg inline
PACF05WT Probe, ACE, ACFMT, 5kHZ (Ferritic), Weld, Topside
AC023 Accessory, Instrument Hard Carry Case (ACE, ACFMT) (Standard)

Accessories

Part Number Item
PACF05PTS Probe, ACE, ACFMT, 5kHz (Ferritic), Pencil, Topside, Straight
PACF50PTS Probe, ACE, ACFMT, 50kHz (Austenitic), Pencil, Topside, Straight
PACF05PTI Probe, ACE, ACFMT, 5kHz (Ferritic), Pencil, Topside, 90 deg Inline
PACF50PTI Probe, ACE, ACFMT, 50kHz (Austenitic), Pencil, Topside, 90 deg Inline
PACF05PTT Probe, ACE, ACFMT, 5kHz (Ferritic), Pencil, Topside, 90 deg Transverse
PACF50PTT Probe, ACE, ACFMT, 50kHz (Austenitic), Pencil, Topside, 90 deg Transverse
PACF05WT Probe, ACE, ACFMT, 5kHz (Ferritic), Weld, Topside
PACF50WT Probe, ACE, ACFMT, 50kHz (Austenitic), Weld, Topside
ALL10-L10-02-ACF Accessory, Lead, Lemo 10-Way to Lemo 10-Way, 2m ACE, ACFMT, Top Side
ALL10-L10-05-ACF Accessory, Lead, Lemo 10-Way to Lemo 10-Way, 5m ACE, ACFMT, Top Side (Standard)
ALL10-L10-10-ACF Accessory, Lead, Lemo 10-Way to Lemo 10-Way, 10m ACE, ACFMT, Top Side
ALL10-L10-20-ACF Accessory, Lead, Lemo 10-Way to Lemo 10-Way, 20m ACE, ACFMT, Top Side
ATBACFWCS Accessory, Test Block, ACE, ACFMT, Weld Reference Standard 1 – ASTM E2261-17- c/s, Elliptical Slots, Two elliptical slots placed in the weld toe with dimensions: A = 50mm x 5mm, B = 20mm x 2mm, Carbon Steel
ATBACFWSS Accessory, Test Block, ACE, ACFMT, Weld Reference Standard 1 – ASTM E2261-17- c/s, Elliptical Slots, Two elliptical slots placed in the weld toe with dimensions: A = 50mm x 5mm, B = 20mm x 2mm), Stainless Steel
AC022 Accessory, Instrument Soft Carry Case (ACE, ACFMT)

Also Known As

Portable ACFM Instrument, ACFM Crack Detector, Electromagnetic Flaw Detector

**Errors and omissions excepted (E&OE)

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YOUR ONE STOP NDT EQUIPMENT SUPPLIER!

Need Assistance? Contact Us.


Phone: +27 16 423 7731
Visit Us:
Vision 21 Industrial Park, Steel Road,
Peacehaven, Vereeniging, South Africa, 1939

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