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Description

Detailed Overview

The Ceramic Pad Preheater (CPP) Element is a high-flexibility resistance heater specifically developed for preheating and hydrogen diffusion heat treatments associated with welding. Thanks to their flexible design, these elements can be effectively applied to both flat and curved surfaces across a wide range of fabricated components (Supplier: Incertech).


The Flexible Solution for Preheating and Hydrogen Diffusion


The ability to conform to complex shapes is the core benefit of the CPP element. This flexibility ensures uniform heat distribution over longitudinal and circumferential weld seams, which is essential for successful welding procedures. By accurately controlling the temperature before and immediately after welding, CPP elements mitigate the risk of hydrogen-induced cracking and ensure the required material properties are maintained.


Features

  • High Flexibility: Easily applied to curved or flat surfaces like pipes and vessels.
  • Versatile Use: Suitable for both preheating and Post Weld Heat Treatment (PWHT).
  • Crack Prevention: Essential for post-weld hydrogen diffusion treatments.
  • Wide Application: Ideal for pipework, vessel seams, and large fabrications.
  • Durable Construction: Built to withstand repetitive use in heavy industry cycles.

Primary Use

Preheating weld seams and maintaining interpass temperature during welding, as well as conducting hydrogen diffusion (soak) and Post Weld Heat Treatment (PWHT) on pipe and vessel fabrication.


Technical Specifications

Characteristic Details
Heater Type Flexible Ceramic Pad (CPP)
Application Preheating, Hydrogen Diffusion, PWHT
Flexibility High (Conforms to Curvature)
Supplier SKU MKT-0006

Compatibility

Used with standard heat treatment transformers and temperature controllers. Compatible with Type K thermocouple circuits for temperature feedback and control.


What’s In The Box

1 x Ceramic Pad Preheater Element (CPP).


Also Known As

CPP Heater, Preheater Mat, Flexible PWHT Heater, Weld Preheater.


FAQ

What is hydrogen diffusion heat treatment?

This is a low-temperature soak period applied immediately after welding to allow any trapped hydrogen within the weld metal to safely diffuse out, which is a necessary step to prevent delayed hydrogen cracking in certain steels.

How are these elements held in place?

CPP elements are typically held in firm contact with the workpiece surface using high-temperature insulation pins, ceramic studs, or binding/banding wire to ensure maximum heat transfer efficiency.

Can these be used for stress-relieving?

Yes, due to their robust construction and ability to achieve the necessary high temperatures, CPP elements are fully suitable for the high-temperature cycles required for stress relieving (Post Weld Heat Treatment).

**Errors and omissions excepted (E&OE)

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CERAMIC PAD PREHEATER ELEMENTS CPP

Ceramic Pad Preheater (CPP) elements for preheating and hydrogen diffusion heat treatments prior to welding. Flexible design is ideal for curved or flat pipework, vessels, and fabricated components.